USULAN PERBAIKAN KINERJA MESIN TEMPRA DI PT. TAISHO PHARMACEUTICAL INDONESIA TBK

Abstract

The high down time, especially in the production will result in the low value of the effectiveness of a machine. PT. Taisho Pharmaceutical Indonesia manufactures Counterpain, Tempra and Diamond products, where for the company's Tempra product is not able to meet market demand caused by the low of OEE value for 5 months from August 2016 until December 2016 an average of 81,04%. Company at least 85%. As a result the company will experience loss. This study aims to determine the time down time, know the value of OEE, determine the root cause, know the dominant cause factors the high down time and provide action plans to reduce the high time set up and change over. Data collection is done by field method and literature study. Field method is done by observation, interview to production operators, employees, and documentation. In this research, collecting data of production process per week, calculating available rate, performance rate, quality rate, and OEE value. Then, identify the cause of the problem with the ishikawa diagram and trace the cause of failure with FMEA. The results of this study is the high down time will affect the value of the effectiveness of the machine. The analysis is done by looking at the value of Overall Equipment Effectiveness done by processing the production data. Efforts that can be done to reduce down time is to reduce change over time and set up, make SOP, division of tasks between operator and helper. To meet the needs of consumers, the company must make timely production, among others by reducing down time.